GUARD
The Guard Helmet was designed by Andrew Ainsworth at Shepperton Design Studios as an original addition to the studio's portfolio of handcrafted helmets. Building upon decades of experience in practical prop making, the design combines traditional vacuum forming techniques with a distinctive aesthetic that reflects the heritage of British film craftsmanship.
Manufactured from high-impact polystyrene (HIPS), each helmet is vacuum formed, hand trimmed, assembled and finished using the same workshop methods that Andrew employed throughout his career. The handmade production process results in subtle variations between individual helmets, preserving the character and authenticity associated with traditionally manufactured props.
Created as an original Shepperton Design Studios design, the Defender Guard Helmet demonstrates the evolution of Andrew Ainsworth's craftsmanship beyond his early film work. It represents the studio's continued commitment to practical manufacturing techniques and serves as an example of the enduring skills and attention to detail that have defined Shepperton Design Studios for generations.
REBEL
“VISOR SIGNIFICANCE...”
John Mollo asked Andrew to produce three more helmets for the Rebel troops. They were to have various visor types which signified their position in the fighting force against the Empire. Appearing in large numbers for wide screen action shots and in the final medal Ceremony.
GREY
“FOR THE REBELS ONLY...”
These helmets were made from light grey ABS material to identify them as Rebel troops and not part of the white Stormtrooper brigade.
SCOOP
“A NATURAL DEFENSE...”
The sweeping long back scoop formed an extended protection over the back of the head. The helmet back was made using a free formed parabolic shape that Andrew manipulated on the vacuum forming machine, meaning every helmet varied slightly.